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—— A One-Stop Automated Solution for Modern Biscuit Production, Enhancing Efficiency, Stability, and Quality
Our fully automated cookie production line combines Danish advanced cookie equipment with Italian mechanical technology, integrating domestic production processes to create an innovative new generation of products. The entire production line is controlled through programming, and the steel strip oven ensures minimal product deviation, low waste, and an energy-efficient production process. With its modular design, intelligent control system, and high capacity, this production line guarantees flexibility, stability, and compliance with food-grade hygiene standards, making it the ideal choice for modern biscuit manufacturing.
From raw materials to finished products, our fully automated cookie production line realizes full-process automation, significantly improving production efficiency and ensuring consistent quality across batches. The process is as follows:
Raw Material Feeding and Weighing:
The negative pressure conveying system precisely proportions ingredients like flour and sugar with an error margin of ≤0.5%. The system is fully enclosed, ensuring a dust-free environment, eliminating contamination. Ideal for large-scale automated biscuit production.
Dough Mixing:
The intelligent dough mixer automatically adjusts water temperature, speed, and time based on preset formulas, ensuring dough consistency and uniformity for efficient production and high-quality output.
Forming and Baking:
The dough is uniformly rolled into sheets by the calender, and the automatic forming machine cuts out various cookie shapes, which are then conveyed into the tunnel oven via a chain conveyor belt. The temperature, humidity, and conveyor speed in the oven are linked through the PLC system, ensuring consistent color and taste with each batch, reducing production errors and waste.
Cooling:
After baking, the cookies enter a multi-layer mesh belt cooling tunnel, where they are rapidly cooled in a precisely temperature-controlled environment to meet packaging requirements, maintaining the best texture and appearance.
Packaging:
The automatic arranging machine sorts the cookies, and the pillow packaging machine completes the integrated operation of bagging, sealing, and coding. Some models can be extended to automatic boxing. The entire production line can be monitored by just 6-8 people, reducing labor costs significantly.
Dough Mixer: Used for dough mixing, rolling, folding, and adjusting, ensuring ingredient consistency throughout production.
Cookie Forming Machine (includes wire cutting and extrusion): Allows for quick shaping of various cookie designs to meet diverse product demands.
Tunnel Oven: Can be customized for gas or electric baking according to customer needs, ensuring even baking and minimizing baking errors.
Cooling Conveyor: Used for natural cooling of cookies after baking, ensuring the highest quality packaging standards.
Steel Strip Conveyor Oven: Ensures uniform baking color and heat distribution, making it the ideal choice for energy-saving biscuit production lines.
Fully Automated System: From mixing to packaging, the entire process is automated, reducing labor costs and improving hygiene, ideal for large-scale biscuit production.
CE Certified: Complies with international safety and quality standards, ensuring the production line meets ;standards.
Customizable Layouts: Tailored to your factory’s space and production requirements, maximizing spaceutilization and production efficiency.
Global Service Support: We provide remote guidance, on-site installation, and training to ensure smooth operation of your production line.
| Model | Wire Cutting Capacity (kg/8h) | Extrusion Capacity (kg/8h) | Power |
|---|---|---|---|
| 800 | 3000-4000kg | 2500-3000kg | 7.5kw |
| 1000 | 4000-4500kg | 3000-3500kg | 13.4kw |
Ready to set up your automated biscuit factory or upgrade existing cookie production equipment?
Contact our technical team for customized solutions and production line layout diagrams, and get the most suitable high-efficiency automated production line tailored to your needs.
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