A Thai biscuit and OEM bakery manufacturer upgraded its ageing 500 kg/h production line with Wenva Machine’s 1000 Series automated biscuit production line. Featuring PLC centralised control and a hybrid tunnel oven, the 800–1,000 kg/h solution improved baking uniformity, colour consistency, operational simplicity, and capacity. The project’s success led to a repeat equipment order.
Wenva Machine helped a leading Jakarta snack manufacturer overcome a year of unstable potato-cracker trials. Its customised 1,200 mm automated line, featuring precision forming and a 160 m tunnel oven, reached stable 24/7 output of 800 kg/h within two weeks of commissioning.
The biggest mistake in biscuit line selection is confusing theoretical capacity with effective output. A nameplate rating of 1,000 kg/h typically shrinks to less than 800 kg/h of actually saleable finished goods after deducting downtime, sheeting trim, baking rejects, weight‑deviation overfills, and packaging breakage.A real‑world case: forcing line speed up by 30% caused uneven baking, boosting the reject rate from 2% to 9% – and the total cost per tonne of qualified product actually rose by 15%.Two often‑overlooked profit killers are uneven dough‑sheet thickness (responsible for 80% of baking inconsistencies) and weight inaccuracy – a mere 0.3 g overfill per biscuit wastes tens of tonnes of raw materials annually.For smart selection, follow the “Three Don’ts” – don’t fixate on top speed, oven length, or total power. Instead, ask the “Three Dos”: ① stable speed at under 3% reject rate, ② changeover time, and ③ oven‑zone temperature uniformity.A professional equipment supplier’
