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Stackable Potato Chip

 
Brand: Wenva Machine
 
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Introduction to Our Production Process

From raw materials to finished products, our biscuit production line realizes full-process automated operation, making production more efficient and quality more stable
 
In the automatic powder feeding and loading process, the raw material silo accurately proportions raw materials such as flour and sugar through a negative pressure conveying system and sends them to the mixing equipment. The entire process is closed and dust-free, with a batching error of ≤0.5%. Entering the dough mixing stage, the intelligent dough mixer automatically adjusts water temperature, rotation speed and time according to the preset formula. After completion, it is seamlessly connected to the next process via a conveyor belt without manual intervention.
 
The forming and baking process fully demonstrates the advantages of automation: the dough is rolled into uniform sheets by a calender, and the mold automatically stamps out various biscuit shapes, which are then sent to the tunnel oven by a chain conveyor belt. The temperature, humidity and conveying speed in the oven are controlled in linkage through the PLC system to ensure consistent color and taste of each batch of biscuits. After being taken out of the oven, the biscuits immediately enter the cooling line and pass through a multi-layer mesh belt cooling tunnel, where they are quickly cooled to meet packaging requirements in a precisely temperature-controlled environment.
 
Finally, in the packaging process, the material arranging machine automatically sorts and arranges the biscuits, and cooperates with the pillow packaging machine to complete the integrated operation of bagging, sealing and coding. Some models can be extended to automatic boxing. The entire production line can operate stably with only 6-8 people monitoring it.
 

Ingenious Design: Our Intelligent Solutions

1. Fully Automated Process
Our production line covers the entire process from raw material input to finished product output with full automation. The intelligent control system accurately mixes raw material ratios to ensure stable dough quality. Advanced shaping equipment can customize various biscuit shapes according to your requirements, being both efficient and precise. In the baking stage, digital temperature control technology is employed to ensure that the biscuits are evenly heated. A high-speed packaging machine quickly packages the biscuits, saving you a great deal of time and labor.
2. Intelligent Monitoring and Adjustment
The intelligent sensors installed can monitor the parameters of each stage of the production line in real-time, such as temperature, humidity, pressure, and speed. Once the data deviates from the preset standards, the system automatically makes adjustments to minimize the defective rate. You don't need to keep a close eye on the production line all the time. With a mobile APP or computer terminal, you can remotely monitor and have full control of the production dynamics at any time and place, truly realizing intelligent management.
 
3. Flexible Customization and Expansion
Understanding that different customers have different production requirements, we offer tailor-made services. The production capacity of the production line can be flexibly adjusted according to the scale of your orders. Whether you are a small workshop or a large factory, you can find a suitable model. Whether it's sweet biscuits, salty biscuits, filled biscuits, or biscuits with special process requirements, our production line can handle them perfectly, providing a solid backing for your innovative products.
 

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